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 Post subject: Brake Brackets
PostPosted: Sat Jul 14, 2012 12:53 pm 
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Location: Kent
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After an incident the other week, I needed to get either new bracket made up, or possibly get the extg one repaired.

After speaking with our friendly fabricator(!), Niall offered to take a look.

Here's how it came off the car (threaded bolts):

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And here it is back with it's new replacement. The holes have had heli-coils added into the old bracket to repair them. Good as new looking at it. As soon as the rain stops( :evil: ), I'll get out and see how the new one fits.

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Top work again Big Man !!

:thumbup: :clap: :clap: :clap:

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 Post subject: Re: Brake Brackets
PostPosted: Sat Jul 14, 2012 1:27 pm 
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nice work! :clap: :thumbup:

So you've got a spare now stumps or did I read that wrong?

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 Post subject: Re: Brake Brackets
PostPosted: Sat Jul 14, 2012 1:33 pm 
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Car: A4 B5 1.9 Tdi Avant
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how do the heli-coil threads rate against standard threads on aluminum?????
never seen them in action before.

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 Post subject: Re: Brake Brackets
PostPosted: Sat Jul 14, 2012 2:09 pm 
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helicoils are pretty damn strong and I'd rather use that than trying to retap a bigger size or repair the old thread.


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 Post subject: Re: Brake Brackets
PostPosted: Mon Aug 06, 2012 7:11 pm 
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Joined: Thu Feb 24, 2011 4:48 pm
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Location: Kent
Car: B5 S4
Power: Used to have 515Ps
Torque: Used to have 692Nm
Niall also found me some replacement bolts as the new holes had a tighter pitch.
Got the caliper re-mounted, but due to some lost fluid, decided to give a new fluid change at the local garage.

Turned out I had a damaged hose also. Bugger.

Eventually got a new pair made up and fitted, and picked the car up this morning. Car had been in the garage all last week, but they were cool about it, especially as I couldn't collect the other day due to the baby coming along.

Anyway, fluid changed with Motul, RBF600 Dot 4. Took the car out for a spin and all seems well again. The new pads (Carbon Lorraine RC 5) are absolutely awesome. Cost a fair amount (~£250 for the front pair).

Cant wait to try them out on track next.



Anyway a massive thanks to Niall, for a) Being so approachable and b) turing around quality work in less than a week.

:clap:

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 Post subject: Re: Brake Brackets
PostPosted: Mon Aug 06, 2012 7:24 pm 
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top service :thumbup: 8-)

You would normally be lucky to see them in a couple of weeks, if not a month.

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 Post subject: Re: Brake Brackets
PostPosted: Mon Aug 06, 2012 7:29 pm 
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Joined: Thu Feb 24, 2011 4:48 pm
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Location: Kent
Car: B5 S4
Power: Used to have 515Ps
Torque: Used to have 692Nm
As soon as the weather clears up a bit I'll try the new brakes properly. Was very wet/greasy this morning. Feel very good initially.

Have some confidence back again!

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 Post subject: Re: Brake Brackets
PostPosted: Tue Aug 07, 2012 8:15 pm 
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Originiall Fabrications
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Location: Scotland
Car: s4 b5
Power: not enough
Torque: as above
StumpyRS4 wrote:
As soon as the weather clears up a bit I'll try the new brakes properly. Was very wet/greasy this morning. Feel very good initially.

Have some confidence back again!


Awesome :thumbup: Thank you for the kind words.
Was it a perfect fit? tried to get all the dimensions spot on.

Niall.

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 Post subject: Re: Brake Brackets
PostPosted: Tue Aug 07, 2012 8:43 pm 
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what facilities do you have Niall? do you have a milling machine and that kind of thing?

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 Post subject: Re: Brake Brackets
PostPosted: Tue Aug 07, 2012 9:54 pm 
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Joined: Thu Feb 24, 2011 4:48 pm
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Location: Kent
Car: B5 S4
Power: Used to have 515Ps
Torque: Used to have 692Nm
niall wrote:
StumpyRS4 wrote:
As soon as the weather clears up a bit I'll try the new brakes properly. Was very wet/greasy this morning. Feel very good initially.

Have some confidence back again!


Awesome :thumbup: Thank you for the kind words.
Was it a perfect fit? tried to get all the dimensions spot on.

Niall.



Aye, no issues at all.

:D

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 Post subject: Re: Brake Brackets
PostPosted: Wed Aug 08, 2012 2:15 pm 
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Originiall Fabrications
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Joined: Sat Apr 07, 2012 6:43 pm
Posts: 77
Location: Scotland
Car: s4 b5
Power: not enough
Torque: as above
DomS4 wrote:
what facilities do you have Niall? do you have a milling machine and that kind of thing?


I have a milling machine, a lathe, mig and tig welders, a press, a box full of tools and my mitts.
I have always wanted all of the above, since i was a younger lad. Could still do with a few bits and pieces like a bandsaw, bench sander etc. If i won the lottery, i would have a workshop like Tony Stark, and thats where i would spend most of my waking hours. I love making stuff and making stuff go faster than it should. I will get there one day

Niall.

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 Post subject: Re: Brake Brackets
PostPosted: Wed Aug 08, 2012 2:18 pm 
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Originiall Fabrications
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Joined: Sat Apr 07, 2012 6:43 pm
Posts: 77
Location: Scotland
Car: s4 b5
Power: not enough
Torque: as above
StumpyRS4 wrote:
niall wrote:
StumpyRS4 wrote:
As soon as the weather clears up a bit I'll try the new brakes properly. Was very wet/greasy this morning. Feel very good initially.

Have some confidence back again!


Awesome :thumbup: Thank you for the kind words.
Was it a perfect fit? tried to get all the dimensions spot on.

Niall.



Aye, no issues at all.

:D


Score :thumbup:

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 Post subject: Re: Brake Brackets
PostPosted: Wed Aug 08, 2012 4:40 pm 
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niall wrote:
DomS4 wrote:
what facilities do you have Niall? do you have a milling machine and that kind of thing?


I have a milling machine, a lathe, mig and tig welders, a press, a box full of tools and my mitts.
I have always wanted all of the above, since i was a younger lad. Could still do with a few bits and pieces like a bandsaw, bench sander etc. If i won the lottery, i would have a workshop like Tony Stark, and thats where i would spend most of my waking hours. I love making stuff and making stuff go faster than it should. I will get there one day

Niall.



excellent... I have a lathe, welder (MIG/ARC) but no milling machine. :(

I need to wait for some components to come through, but the reason I ask, is i need some basic parts to be milled out for a project that I'm making for my camera.

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 Post subject: Re: Brake Brackets
PostPosted: Thu Aug 09, 2012 1:42 pm 
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Originiall Fabrications
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Joined: Sat Apr 07, 2012 6:43 pm
Posts: 77
Location: Scotland
Car: s4 b5
Power: not enough
Torque: as above
DomS4 wrote:
niall wrote:
DomS4 wrote:
what facilities do you have Niall? do you have a milling machine and that kind of thing?


I have a milling machine, a lathe, mig and tig welders, a press, a box full of tools and my mitts.
I have always wanted all of the above, since i was a younger lad. Could still do with a few bits and pieces like a bandsaw, bench sander etc. If i won the lottery, i would have a workshop like Tony Stark, and thats where i would spend most of my waking hours. I love making stuff and making stuff go faster than it should. I will get there one day

Niall.



excellent... I have a lathe, welder (MIG/ARC) but no milling machine. :(

I need to wait for some components to com

e through, but the reason I ask, is i need some basic parts to be milled out for a project that I'm making for my camera.


send me a drawing if you like, i will see what i an do. :thumbup:

Niall.

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